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25 years of technical precipitation, from material selection to process control, every process embodies the ultimate pursuit of quality

≥15010,000 cycles
Service Life per Set of Moulds (Vibration Press Cycles)
±0.05mm
Mould Machining Precision
HRC 58~62
Mould Hardness Range
30%
Service Life Exceeds Industry Average

Ingenious Manufacturing

Every Step Determines Quality

In 25 years of mould manufacturing practice, Botuo-Benda has formed a complete "material-process-inspection" technical system, covering the whole process control of material selection, precision machining, heat treatment strengthening, quality inspection, etc., to ensure that each set of moulds meets and exceeds customer expectations.

High Wear-Resistant Alloy Steel Selection
Selected high-performance mould steels such as Cr12MoV / D2, with high hardness and good toughness, suitable for high-frequency vibration press working conditions
Vacuum Quenching + Deep Cryogenic Treatment
Eliminate oxidation and decarburization, minimal deformation, more thorough tissue transformation, ultra-high hardness consistency
5-Axis CNC Precision Machining
Complex surfaces formed in one time, precision ±0.05mm, ensuring stable and accurate appearance dimensions of brick types
CMM Full Inspection Before Delivery
Each finished mould is fully inspected by coordinate measuring machine (CMM) before delivery to ensure 100% compliance with design specifications

Production Process

Strict control of each process to ensure the quality of the final product

生产工艺流程
Requirement Analysis
Understand customer's brick type requirements and equipment model, issue technical solutions
Engineering Design
CAD/CAM engineering drawing design, material preparation starts after customer confirmation
Precision Machining
Precision forming by 5-axis CNC machining center, tolerance ≤±0.05mm
Heat Treatment Strengthening
Vacuum quenching + tempering treatment, uniform hardness HRC 58-62
Quality Inspection & Delivery
Packaged and delivered after passing CMM full inspection and hardness test

Six Core Technical Advantages

Leading industry technical accumulation and innovation capabilities

High Wear-Resistant Material System
Adopt high-alloy mould steels such as Cr12MoV and D2, subject to strict incoming material inspection, ensuring mould quality from the source.
Imported/domestic high-quality steel optional
Uniform carbide distribution, consistent wear resistance
Adapt to high-intensity vibration press working conditions
Vacuum Quenching Process
Heating and quenching in a high-vacuum environment throughout the process, zero oxidation and decarburization, minimal deformation, and hardness uniformity far exceeding traditional processes.
No oxidation, no decarburization
Quenching deformation ≤0.1%
Smooth surface, no regrinding required
5-Axis CNC Precision Machining
Introduced high-precision 5-axis machining centers from Germany and Japan, complex mould cavity surfaces are formed in one time, with precision comparable to international top mould manufacturers.
Dimensional accuracy ±0.05mm
Precise forming of complex special-shaped surfaces
High consistency of batch products
Surface Strengthening Treatment
According to working condition requirements, various surface strengthening schemes such as hard chrome plating, TD treatment (vanadium carbide coating), nitriding, etc. are optional to further extend service life.
Hard chrome plating HV 800-1000
TD coating HV 2800+
Improve demoulding performance
CMM Quality Inspection
Introduced Coordinate Measuring Machine (CMM), conduct full-size inspection on each finished mould, form inspection report, and quality is traceable.
100% full inspection before delivery
Digital measurement report
Traceable quality records
Full Machine Model Adaptation Design
Accumulated an installation dimension database of 50+ mainstream brick machine brands, consider installation adaptability in the design stage to ensure plug-and-play with zero rework.
50+ brand machine model database
Installation adaptability pre-review
Reduce secondary adjustment costs

Botuo-Benda vs Industry Comparison

Data speaks for itself, quality is clear at a glance

Item Our Level Industry Standard Level
Service Life ≥1.5 million vibration press cycles ~1.0-1.2 million cycles
Machining Precision ±0.05mm ±0.1-0.2mm
Mould Hardness HRC 58-62 (Uniform) HRC 50-58 (Non-uniform)
Heat Treatment Process Vacuum Quenching (Zero Oxidation) Salt Bath/Atmospheric Quenching
Delivery Inspection 100% CMM Full Inspection Spot check or visual inspection
Machine Model Adaptation Library 50+ Brand Full Coverage 10-20 Brands
Customization Capability 3D Design + Rapid Prototyping Reference sample imitation
Delivery Cycle 15-25 days (Standard models) 30-45 days

Manufacturing Advantages

Ingenious craftsmanship, achieving superior quality beyond the industry

01
Material Control from the Source
We have established long-term strategic cooperation with high-quality steel suppliers at home and abroad. All raw materials must provide material certificates when entering the factory, and can be put into production only after passing the physical and chemical performance re-inspection in the laboratory, eliminating material risks from the source.
02
Digital Design and Simulation Verification
Adopt CAD/CAM integrated design system, conduct stress simulation on complex surfaces through FEA finite element analysis, predict potential failure points before manufacturing, optimize design schemes, and improve the success rate of first articles.
03
In-Process Quality Control
Set quality check points for each key process in the production process, combine operator self-inspection with special inspection, eliminate quality problems in the process instead of relying on end inspection, and realize active control of process quality.
04
Continuous R&D Investment
Invest a certain proportion of operating income in technological R&D every year, cooperate with domestic universities and research institutions to carry out research on new materials and processes, maintain technological cutting-edge, and continuously improve the upper limit of product performance.

Protect Your Production with Our Technical Strength

If you are looking for a partner providing concrete moulds with long service life, high precision and full machine model adaptability, welcome to contact Botuo-Benda